All kinds of complex PCBs. Up to 22 layers. Special materials and thicknesses, blind-buried vias, controlled impedance, metal-core etc. Upload your files and get quote by email.
PCB FAB EXPRESS provides the best value in 2 to 10 layer prototype Printed Circuit Boards and Assembly for 1 day turn time thru 3 week turn time.
We partner with well-regarded ISO 9001:2008 certified US based PCB manufacturers and Assemblers to provide you outstanding quality at low prices. While we do most of our business though our website, we do provide custom quotes for sophisticated requirements that do not meet our standard online specs. We also provide custom quotes for production quantities through our relationships with PCB manufacturers and Assembly companies in Asia.
PCB Capabilities:
Online PCB Specials: These provide super low prices for
2 to 6 layers
Prototype quantities only (1 thru 50 pieces)
2 day turn, 3 day turn, 5 day turn and 10 day turn
PCB FAB EXPRESS provides the best value in 2 to 10 layer prototype Printed Circuit Boards and Assembly for 1 day turn time thru 3 week turn time.
We partner with well-regarded ISO 9001:2008 certified US based PCB manufacturers and Assemblers to provide you outstanding quality at low prices. While we do most of our business though our website, we do provide custom quotes for sophisticated requirements that do not meet our standard online specs. We also provide custom quotes for production quantities through our relationships with PCB manufacturers and Assembly companies in Asia.
PCB Capabilities:
Online PCB Specials: These provide super low prices for
Please tell me more about your Standard PCB
prototypes.
Our Standard PCBs are 2 to 6 layer PCBs with Mask and Legend, made to
your specifications at amazingly low prices.
Briefly, the board specs allowed in this online promotion are: FR4 material, 0.062 inches thick (+/- 10% tolerance), 0.005 inches (5 mils) minimum trace/space, and 10 mils minimum hole size. We include Mask and Legend in the price. And we waive all tooling charges.
The turn time options available are 2 days, 3 days, 5 days and 10 days. You can also see more detailed specifications here.
We also tell you what are the most common mistakes
to avoid when ordering our Standard PCB prototypes.
All orders have to be placed online with payment strictly by credit card
(Visa, MasterCard, Amex).
After you place your online order, we expect you to email us your design
files in Gerber 274X format.
What if my board specifications do not meet your online specials, or what if I want faster turn-times than you offer online? How do I get a quote?
We find that a vast majority of our customers can easily use our Standard PCB or Bare PCB promotions online. If your board does not fit the specifications of those fantastic online specials or if you want fast 24 hour turn time etc, then we will happily get you a custom quote here.
Your custom quote will be sent as soon as possible (generally within 2 hours).
I am new to PCB prototyping, how can PCBFABExpress
help?
We encourage our users to review our "New
to PCB Prototyping" section for tips and pointers on getting
started in this industry. Additionally you can visit our Glossary
section.
Does PCB Fab Express do business with PCB buyers and
designers outside USA also?
Apart from customers in USA, we serve customers in many
countries including Italy, France, New Zealand, Denmark, Malaysia, India
etc. We send boards to them by FedEx International.
For our lowest priced PCBs we go the extra mile to get
cost-benefits for you. Like most of our competitors in the low priced
PCB market, we panelize your data with data from other orders to reduce
panel costs. We have proprietary software that enables us to do this
panelization quickly and easily. Our Engineering department is a network
of engineers working out of their home-offices over fast and secure VPN
connections. This allows us to reduce our fixed costs. We have close
relationships with well-regarded vendors to use their excess capacity to make
our PCBs at low prices. All this effort results in low price per panel
and we pass on all the savings to you!
Our prototype PCBs are made in ISO 9001:2008 certified facilities and are manufactured to IPC-A-600F Class 2 specifications and guidelines.
Although we aggressively cut costs to benefit you, we never compromise on quality. We stand behind the boards we make and are committed to your satisfaction. If your printed circuit boards are not made to your specifications, we will remake them immediately. On your part, you can help us by making sure the data you provide is accurate, complete, and contains no discrepancy in information.
Please note: We have essentially two kinds of "products": either simple online specials, or custom quoted jobs (generally more complex)
For online specials we make exactly what you give us. We do not open the Gerber files to do a design rule check (DRC) unless you specifically ask and pay for it. In other words, if you order an online special, you get fantastic low prices, but whatever you design is what you get.
For custom quoted jobs, we always do a full design rule check to catch mistakes (for example does your design lead to solder mask in vias etc). Custom quoted jobs are also fully electrically tested.
What are typically the specifications that my PCB
design needs to conform to so that I take advantage of your great online
prices?
Click here
to see the typical specifications needed for 2 to 6 layer boards. When
you are placing an order online we will again show you such
specifications and at that time you must ensure that your boards meet
those specifications. Of course, if your boards are very different from
these specifications, you can ask us to get you a custom
quote.
How can I make sure my job is not put on hold? What
are the most common mistakes that I can avoid?
Getting your order to you on time is a shared
responsibility. We will use ISO 9001:2008 facilities to manufacture to the
specs you provide and to ship your boards on time. And you can do your
part by avoiding some common pitfalls:
- Make sure none of the files you send us are corrupt.
- Make sure Fabrication Print is provided and it is not missing
any of the following:
»
Material type and finished thickness of the
board
»
Finished copper weight
»
Board dimensions and outline
»
Cut outs or slots information (if cutouts
& slots are allowed in the product you are buying; check the
product specs)
»
Board Construction information
Also ensure that:
»
There are no discrepancies between Gerber data
and Fabrication Print
»
In our Online Specials while we generally expect rectangular boards, we will allow rounder corners (minimum 50 mil radius). Note that at least ONE corner must be a 90 degree corner.We also allow up to 3 Notches (as long as they are atleast 100 mils wide and 100 mils deep). We also allow chamfered corners (at 45 degrees). See some examples of outlines here. We reserve the right to reject very complex outlines.(For custom quoted jobs, of course, there are no restrictions on outlines.)
»
Drill file is not missing and Drill file is Excellon format
»
There are no Missing holes
»
Plated and Non-Plated holes are clearly defined. Please check our product
definition page when you are placing an order. The maximum size of plated
holes allowed is 246 mils and the maximum size for non-plated holes is 199
mils.
»
For multilayer boards, on the inner layers, please make sure the edge of hole to edge of another hole is minimum 16 mils, and edge of hole to trace is minimum 16 mils. See details/pictures/examples here. (This is applicable to online specials only, not for custom quoted jobs.)
»
To get our most aggressive pricing, please
ensure all holes in your design are Plated holes. If you have
any Non-Plated holes there will be an extra $50 charge on your
order. Also make sure your non-plated holes follow the "2
Rules for Non-Plated Holes" mentioned below in this
FAQ. (This is applicable to online specials only, not for custom quoted jobs.)
»
For plated holes, the Annular Ring should be AT LEAST 5 mils wide. For example: If your finished hole size is 125 mils diameter, with annular ring, the pad diameter should be AT LEAST 135 mils (which is, 125 + 5*2 ). (This is applicable to online specials only, not for custom quoted jobs.)
»
Aperture list is provided
»
Gerber files are scaled one to one
»
Thermal connections are not missing on plane
layers
»
All board construction notes are on the
Fabrication Drawing. Your board construction notes should not be
scattered around in multiple documents. We are liable for the
board construction notes on the Fabrication Drawings only.
We expect files to be in positive format, except if it is an INNER layer that is a plane layer we prefer Negative format. See why we have this requirement.
For our online promotions, we EXPECT ONLY ONE FILE per layer. In other word, we DO NOT accept composite layer files. However mixed layer files are accepted.
Positive polarity file:This is a layer representation where what is seen on the screen is what is plotted and there is no reversal of form. Pads will be plotted as is and the empty spaces remain as empty after plotting.
We require that Outer layer files ALWAYS be shown in positive polarity.
Negative polarity file: What is seen on the screen is plotted inversely. Whatever is viewed as solid is plotted as clearances, and the empty spaces will be flooded with copper after we plot.
We *prefer* INNER PLANE LAYER files in this form.
Mixed layers:
Solid Ground/Copper fill and the Pads and or Traces are on the same layer. One single file contains all the data (Copper pour, pads and traces) for a layer. These files should be in positive polarity.
Composite layers:
When the merging of two different files results in the required layer, we call such a layer a composite layer. The two different files can be of two different polarities.
For Example:-
The design has files with following extensions:
*.topneg, *.toppos, *.smtop & so on.
The customer expects that we take this set of files and merge *.topneg and *.toppos resulting in top copper layer file.
NOTE AGAIN: For PCBFABEXPRESS ONLINE promotions we strictly require only one file per layer or in other words, for our ONLINE promotions, we DO NOT ACCEPT COMPOSITE LAYERS. However, for Custom Quoted jobs we do accept composite layers.
Why do we prefer inner Plane Layers in Negative Format?
While we generally expect positive format for all layers, if any Inner Layer is a Plane layer, we need you to provide that layer in negative format for the following reasons:
»
Negative layers, in many cases, are not as large of a file size as positive layer files
»
Negative layers are much quicker to work with when we run our Engineering Analysis
This is the representation of a plane layer in your CAD software, where the background represents copper and the colors in the plane layer represent non-metal areas. (Generally for all other layers, you would want the color to represent the copper traces (ie Positive Format) -- it is only for INNER PLANE layers that we need this negative format). Most CAD software these days by default automatically output INNER PLANE LAYER data in negative format. But please make sure your files are in this format before you send them to us.
On our internet specials, we typically expect the design you submit to have a single image of a single PCB. Sometimes, customers submit multiple PCB designs in one image. We call this Multiple Parts. In such cases we will route out the whole part as one and customers are responsible for splitting apart the individual multiple parts themselves.
Also, we have a small extra charge for any such designs which have multiple designs inside.The charge is $20 for each extra part. Example: if we find there are 3 parts in a single image in your design, then that means 2 extra parts-- and the charge is $20 X 2 = $40, added to order total. Again, this is applicable to our internet specials.
See some examples of what we consider multiple parts here.
We can accommodate non-plated holes for a small extra charge (typically $50). To help us make your non-plated holes correctly, please make sure your design follows the following two rules:
Rule (1) All non-plated holes must be less than 199 mils (0.199 inches) in
diameter. Rule (2) There should be no copper any closer that 10 mils (.01 inches) to
any non-plated hole.
Please be aware that if your design violates either of these Non Plated Hole
rules then the non-plated holes may get plated.
If you ask us to not charge extra for non-plated holes but instead request us to plate all the non-plated holes in your design, we will not be responsible for any shorts or electrical errors caused by the plating of those holes.
We can do highly sophisticated PCBs up to 22 layers with blind/buried vias, complex routes, quick turns etc. However these complex boards may not be offered for online ordering. If you find that our online special offers do not meet your needs, please request a customized quote at http://ecommerce.pcbfabexpress.com/customquote.jsp
Electrical testing is mandatory for boards with MORE than 4 layers.
Although electrical testing is OPTIONAL for 2 AND 4 layer boards, we do highly recommend it. This is the only way for any PCB manufacturer to ensure the product shipped has zero shorts or opens. Visual inspection can never be 100% effective. Especially, if the defect is under the solder mask, electrical test is the only way to catch it.
When you select the Electrical Test option (DRC & Test) then the final PCB is tested using sophisticated flying probe testers to ensure that all the connection points on the electrical netlists are correct.
For the most stringent electrical test of your boards, please include an IPC Netlist in 356 format, in your gerber package. If you do not provide such an IPC Netlist, we will test using a Netlist that we generate from your gerber files.
What's the recommended thickness of line for PCB
outline for routing?
10 mils is the standard thickness for the line marking
the PCB outline.
B)
Is routing done along the center of the outline?
Yes.
C)
What is the routing tools diameter?
Our standard routing bit diameter is 0.062 inches.
D)
Do I have to account for the router bit diameter in my PCB design?
No, you just have to tell us the finished dimensions of your board. We internally do the adjustments for the router bit size, so that you get your required finished dimensions when we individually route out your boards.
"1 ounce outer copper" is the most common finished copper specification for PCBs.
To achieve this in the manufacturing process, we start with a 0.5 oz copper foil and plate 1 mil (0.001") in the hole.
The outer layer then ends up at 2.1 mil (.0021") thick copper (excluding tolerance) and this is about 1.5 oz finished copper per square ft, commonly referred to in the industry as "1 oz outer copper".
Note: If you require 2 ounce outer copper, we start with 1 oz copper foil and plate 1 mil in the hole to give 2.8 mil thick outer copper which commonly translates to "2 oz outer copper". In general, there is no need for 2 oz outer copper unless you have very specific PCB applications that require it. (1 oz copper is all you need in the vast majority of designs). (In case of online specials we proceed with standard 1 oz copper in both inner and outer layers)
We can ofcourse do silkscreen (legend) on both sides.
In the online specials, only top silkscreen is included. Bottom silkscreen is optional in the online specials for an additional charge of $50 to the order total.
B)
What is the minimal thickness of line for legend
text?
0.005" is minimum recommended trace for legend
text.
Please tell me more about 2 Layer Bare Bones PCBs.
In addition to our Standard PCB Prototypes, we now offer "Bare Bones PCBs". These are 2 Layer PCBs without Solder Mask or Legend. For some simple applications, or for high quantity requirements with tight budgets, such PCBs make perfect sense.
Our pricing for Bare Bones PCBs is based on Total square inches of all your boards. There is a lot charge of $40 and an additional charge of 60 cents per square inch. Example: for 30 pieces of a 1 inch X 3 inch PCB,
the total area is 30 X (1X3) = 90 sq inches. The calculated price for this particular order is $40 + $0.60*90 = $94 (that is, a low price of only $3.13 per PCB).
Traditionally, PCBs with no soldermask or legend have been offered by companies that are based in Canada- often resulting in transit delays and paperwork-hassles due to US Customs. Now PCBFABEXPRESS provides you these boards faster, easier, and cheaper-- straight from Silicon Valley!
Our order cut-off time each business day is 5:00 PM. We calculate the turn-time from the 5:00 PM cut-off time. For example: If your order and files come in on Wednesday anytime before 5:00 PM Pacific Time, then for a 4 day turn-time, the order will SHIP on next Tuesday evening. On a 5 day turn-time that order would ship on the next Wednesday evening.
What files do you need to manufacture my PCBs? Where
should I send these files?
We need gerber files (274X format ONLY), drill files,
fabrication drawings and any Readme files. Please make sure there are NO
discrepancies in the information you provide. Drill file in excellon format and respective drill size and quantity information in Fabrication drawing or in text file.
After you place your order online you can upload your design file on website. Or you can send your files to support@pcbfabexpress.com. Please ensure that your Order number (eg FXA0012CD23) shows on the subject line of your email.
Sorry, once your order is placed we immediately panelize
it to start manufacturing. We cannot cancel your order. Full charges
(except shipping and handling) will apply.
For online orders we generally only accept credit cards (Visa/MasterCard/American Express). For offline (custom orders) we do set up credit terms and allow Purchase orders. Please contact support@pcbfabexpress.com to discuss any such requirements.
Q.
My boards are for Resale in California. Can I avoid the California sales tax?
Boards shipping to California will generally be charged CA sales tax. (for any shipments outside California, there are no sales taxes)
The following ONLY applies to shipments going to California address:
If your boards are shipping to California address and are for Re-sale, then we will NOT charge you any CA sales tax, if you provide us a proper resale certificate.
(if you have done so in previous orders, we may have it on file)
Download a copy of blank resale certificate here. Download
You must fill this, sign it, scan it and upload a softcopy when you place an order online.
Or you may email the softcopy to support3@pcbfabexpress.com immediately after placing an order (be sure to specify which order it is for)
Note that even if we have the copy of your re-sale certificate from previous orders, you are required to explicitly tell us for each order, whether or not that order is for re-sale.
We are not allowed to simply assume that every order is for re-sale.
We inform you of the following terms when you order online.
PCB Fab Express reserves the right to reject or cancel any order. Please
ensure that your PCB specifications fully match the product you are
ordering.
All charges are in US Dollars.
Standard shipping prices are shown during the online order, but if your
boards weigh more than 2 lbs, we may revise the shipping and handling
charges.
We build your PCBs in a high quality manufacturing plant. Relying on our
quality processes, many customers order their boards without the (Design
Rule Check and 100% Netlist Testing) option, and they are perfectly happy
with the results. However, if you choose to not have DRC and Test, please
understand that no manufacturer can guarantee defect free boards,
particularly in multi-layer orders.
As standard practice we may add a small PCB Fab Express logo / Order
number on your manufactured circuit board. This is typically done with
silkscreen and sometimes in copper. You have to explicitly let us know by
email if you do NOT want a logo for any particular order (Extra charges may
apply.)
Slivers refer to small sections or partials of dry film.
When processing printed circuit boards a dry film resist is used on the inner layers to define the areas of copper that are not to be etched from the panel. On the outer layers this same resist material is used as a plating resist. The major difference between the inner and outer layers is the polarity of the image after developing the dry film resist.
When processing inner layer images, the dry film etch resist is laminated to the core material. Dry film etch resist is laminated to the core material, exposed and then developed. After developing, only the resist needed to protect the copper image remains on the core material.
When processing outer layer images, the dry film resist is used as a plating resist to define the areas that will have additional plating added to the panels. After developing, the resist remaining on the panel will cover the copper that is to be etched away after the copper plating is completed. The plated copper is covered by tin which then acts as the etch resist.
How do dry film resist slivers affect your boards?
Any small partials of dry film resist have the potential of being lifted off the panel after developing and may re-deposit itself in an area where it could be detrimental to the end product. Such re-deposited resist slivers may cause shorts and/or opens on the end product. For this reason PCB FAB EXPRESS has established a minimum size of .006" by .006" for the dry film resist slivers for our standard web products.
What can you do to prevent dry film resist slivers?
When designing your board you should not have any areas that would result in small etching and/or plating resist slivers. Any features that result in small dry film resist slivers must be modified in your design to increase the amount of resist to aid in the adhesion of the resist to the laminate. If this is not practical the area may have to be filled to prevent the dry film resist slivers.
This is optional for 2 & 4 layer orders and mandatory for 6 layers or more.
We highly recommend DRC and testing on all boards because that is the only way any PCB manufacturer can ensure the product has zero shorts or opens. Especially, if the defect is under the solder mask, electrical
test is the only way to catch it.
In other words:
If you choose not to DRC & Test your 2 or 4 layer boards, you assume the risk of shorts or opens. No PCB manufacturer can guarantee against shorts/opens if DRC & Test is not done.
